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  • Best Combi oven?

    Posted by guest on October 9, 2016 at 12:00 am

    Hello Fellow Techs,

     

    I am having some issues with my current combi ovens (Cleveland) and have had a lot of problems in the past, most of what should never have been a problem for me to solve like software issues and what not.

     

    I checked the highest rated combi ovens according to the competition and the medals they win “Best in class” ones but I figured I would ask you guys as well as I am sure you see a lot of these as well. I have worked on Cleveland units and Rational units and I am looking into the Alto Shaam units as they seem to be super awesome.

     

    Anybody have any input?

    olivero replied 7 years, 6 months ago 1 Member · 5 Replies
  • 5 Replies
  • ectofix

    Member
    October 9, 2016 at 8:15 pm

    If you’re helping with the shopping for one, I was in the same situation just over a year ago.

     

    Ultimately, what I’d recommended is what our Chefs purchased.  I chose Rationals because we already had a hoard of them – from early 90s vintage ones up to their latest 5 Senses.  We have what resembles a Rational oven “museum” going on here – with nearly ALL model-series (C-line, CPC-line, SCC-line) ever sold in the U.S….and still in use (some are backups).  I’ve gotten to know them quite well, so working on them has become much easier for me.

     

    I’ll share a few things I learned during that shopping spree over a year ago:

    There are two ways to generate steam in a combi-oven –

     

    A steam generator By water injection (otherwise called “spritz” or “boiler-free”)

     

    Rational offers only the steam generator type.  Convotherm (formerly under the Cleveland name), Alto Shaam, Blodgett , BKI and other popular domestic brands offer a spritz…with a boiler-type as an option.  Then there’s some that offer just the boiler-less oven.

     

    I prefer the steam generator due to the undesirably strict water quality requirements of the water injection systems (reverse-osmosis), the injection system’s higher (and more regular) maintenance needs and because a steam generator is more capable of meeting the heavy cooking demands of a banquet kitchen.

    Our particular needs were for 480v electric ovens of the 202 (20×2/1 GN) size designation.  Essentially, a floor model having twenty slots, each holding two 2 1/2” hotel pans…or with the suitable rack adapter, holds twenty sheet pans.  As a shopping list for our Chefs, I created this comparison chart for them.  My research may appear to be exhaustive, but NOT guaranteed to be entirely accurate:

     

     

    Click on that and maybe it’s worth printing.  That list there is over a year old and, since I’d probably put the Chefs (and you) into information overload, they ultimately let me (and my boss) pick the ovens they were shopping for. Bear in mind that they wanted three full-size combi-ovens and I was trying to give them some direction to fit that within their $150,000 budget.  They ended up initially buying TWO of the ovens (installed a year ago).  A third one (installer’s sight survey done) is finally on its way.  No questions asked.

     

    Now, some BRAND information  from what I’ve heard about, researched or know–

     

    Alto Shaam – has high marks. Their “smoke” option is patented and is unique for its ability.  They’re one of only a few made in the U.S.  Their history of issues seems to be the door gasket channel, but maybe that’s resolved. My research showed that their parts are VERY expensive when compared to others – even the European ones.  Although a specified WEIGHT wouldn’t usually be normal shopping criteria, their ovens are HEAVY when compared to others.  Maybe more substantial in their construction.

     

    Blodgett – Also made in the U.S.  Also heavy when compared to the competitors.  From the writings of one who frequent here rarely, with regards to having installed one – “(A) simple displays below, no touch screen. Nice to work on. Should give years of trouble free service and be cheap to repair”.

     

    Rational – Obviously sets the benchmark.  Made in Germany.  I’ve found that their cleaning system (CareControl) to be EXTREMELY effective. Since I inherently & conveniently bug our kitchen staff relentlessly to “feed the pills” to the ovens, scale buildup has NOT been an issue.  Our two…nearly-year-old 5Senses ovens still show the the steam generators as being completely free of scale.

    On the other hand, I don’t like working on their gas units (some sub-standard wiring going on there) and water controls (for the same reason).  I’ve also discovered that their overall construction was meant to install it and leave it.  If you move it, something’s maybe going to give.

    Oh…if you measure by weight – they’re the lightest.  So…not a real robust construction.

     

    Convotherm – (still a Cleveland product?)  New ones are made in Germany.   Other than my multiple factory training periods to work on just ONE their older Convotherm ovens…within a half-a-dozen years (market dictated), I can only offer this.  I’ve heard horror stories on replacing something as mundane as a temperature probe.  Don’t know if it was a newer model.  I AM familiar with descaling a steamer by the “Cleveland” method of pouring descaler into a spout on the top of an oven.  I’m NOT a fan of that at all.  I don’t know if things changed with the newer ovens.  Maybe you know better than I do.

     

    Other brands are too new to the U.S or too difficult to work with when trying to work on their ovens.  You gotta factor that in since you’ll ultimately be looking for tech support or parts.  A very recent story I heard about the extremely poor availability of tech support on a BKI combi comes to my mind.

     

    So otherwise, I’ll paste this stuff as well.  Again…accuracy is not guarantied.  Probably useless info but may peek your curiosity.  This was part of my research while doing oven shopping.  I would just post it as a PDF, but I can’t figure out how to do that within this forum:

     

     

    MANUFACTURER’S HISTORIES & THEIR U.S. MARKET PRESENCE:

    Alto-Shaam –

    Founded in 1950, their name is used interchangeably to describe roast & hold ovens much like Q-tip is used to describe a cotton swab.  Alto-Shaam was in partnership with a German company, CONVOTHERM, from 1991 to 2004 to market and produce combi-ovens here in the U.S.  Alto-Shaam purchased rights to their technology at the time and began production of their own COMBITHERM line of ovens at their Wisconsin factory in 2004.

    BKI –

    Started in 1954 with the commercial food equipment market’s first rotating oven.  Today, they’re a part of the Standex Cooking Solutions Group – which includes APW Wyott, Baker’s Pride, UltraFry and others.  BKI formerly offered rebadged HOUNÖ combi-ovens (now owned by Middleby).  In 2012, Standex acquired GIORIK and BKI teamed up with them to produce their newest combi-oven line.  GIORIK is in Sedico (near Venice), Italy and are the makers of SteamBox-line of combi-ovens popular in Europe.

    Blodgett –

    For many years, they set the standard in the food equipment market for convection ovens.  They’re one brand alongside MANY others that form the Middleby Corporation – the largest family of food equipment manufacturers in the U.S.   Blodgett builds their own combi-ovens at their factory in Vermont.  They readily tout their design and construction quality as being superior to their European counterparts.

     

    Cleveland –

    A division of Manitowoc Foodservice group, which also includes Frymaster, Garland, Delfield, Kolpak and many others.  Cleveland is renowned for their quality line of steam cooking equipment such as steam-jacketed kettles, steamers cabinets and braising pans.   In collaboration with the Italian company LAINOX, they launched their Combicraft line of combi-ovens into the U.S. market in the ‘90s.  After Convotherm’s parting ways with Alto-Shaam, Cleveland joined with them for newer and better technology in their combi-ovens.

    Note their models Convotherm OES & Convotherm OEB series ovens in the chart.  That series began in 2005 and is in final stages of production here in the U.S.  Cleveland range is currently in transition to market the newer and more advanced Convotherm 4 series. 

    Convotherm –

    They were the first producer of combi-ovens in the world back in 1976.  RATIONAL followed suit shortly thereafter.  The competition between Convotherm and Rational constantly sets new benchmarks within the combi-oven industry.

    A partnership with Cleveland Range continues.  However, the marketing of the newer Convotherm 4 ovens appears to have been set apart so that the Convotherm line has stepped forward into the spotlight and recognized as yet another brand within the Manitowoc Foodservice group lineup instead of being merely just another Cleveland Range line of cooking equipment. These newer ovens will be built at their factory in Germany instead of at the Cleveland Range plant.

    Eloma –

    Founded in 1975 with building a grills, which was a huge success.  They expanded to produce ovens, steamers and ultimately – combi-ovens.  With rapid company growth, they erected the first of several assembly-line plants in 1990 at a Maisach, Germany site – near Munich.  They partnered with AGA Food Group in 2006 and then the international Ali Group in 2008.  Other Ali brands are Amana, Moffat, Beverage-Air, Victory, Belshaw, Aladdin Temp-Rite…and many others.  ElomaUSA was launched in 2007, bringing Eloma products to U.S. soil.

    Hobart –

    A part of the ITW food equipment goup along with Vulcan, Berkel, Wolf, Baxter, Gaylord (hoods) and others.  Hobart sold combi-ovens in the ‘90s, then got out of the market for a while.  Their newest combi-ovens were launched in 2007 here in the U.S.  Hobart combi-ovens are built in Italy.  However, according to Hobart’s website, their CE-line of ovens are listed as “discontinued”, so a phone call may clarify whether they still sell a combi-oven.

    Rational –

    They invented their combi-steamer in 1976.  In 2004, their Self Cooking Center (SCC) line, which also includes the more basic CombiMaster ((CM), set new standards in combi-oven features.  (We currently have eleven ovens of the SSC-line in our kitchens)

    Relying on that hugely successful oven platform, Rational upped their features in the past few years the the SCC WhiteEfficiency (SCCWE) series and 5 Senses technology.  The latest ovens employ a more intuitive user-to-oven interface.  The 5 Senses technology claims to sense the product load and suggest cooking menus accordingly.  Their CombiMaster was also improved with the Combimaster Plus (CMP).

    Unox –

                Unox started in 1990 and is located in Cadoneghe (a Province of Padue), Italy. They entered their line of combi-ovens into the U.S. market in 2007.  They have some minor affiliation with Cadco, a U.S. manufacturer of commercial compact ovens and countertop appliances.  Cadco uses some of Unox’s technology in their ovens.  Otherwise, there are no other connections between Cadco and Unox products.

     

    PRODUCT SUPPORT AVAILABILITY:

    Combi-ovens are GOING to break and parts will be needed to fix them.  Nationally known parts distributors serve to provide parts as the intermediary between the manufacturers of equipment and equipment service providers.  Availability of parts from such distributors is established based on the demand for those specific parts.  Of course, the trend of parts demands is dictated by the quantity of that manufacturer’s products in the U.S. market.

    Several ovens listed in the chart are built right here in the U.S.  Then there are some U.S. manufacturers that merely rebadged a European brand and sell it here.  Those parts to repair that equipment must also come from Europe.  Yet, being major U.S. companies like Cleveland Range and Hobart, we expect they’re keeping up with their stock of European parts for us so we can fix our European-made ovens here in the U.S.

    The European-made ovens listed that have NO U.S. factory name attached to their ovens must be duly scrutinized.  If parts for their products aren’t readily available within the U.S, then we must call their U.S. office to get parts or go to the parts distributorships to get the European-made parts which require lengthy lead-time, shipping and passage through U.S. Customs.

    How many months are you willing to wait for your oven to be repaired?

  • olivero

    Member
    October 10, 2016 at 10:29 am

    Well, thank you for all that information. Definetley good stuff, you did not overwhelm me, do not worry

     

    The horror stories of Clevelands core probe replacements are true and they are in fact awfull but after having done it 4 or 5 times, it get’s faster

     

    The thing is the oven needs to be gas, the water conditions we have here due to the water passing through 4 seperate filters before reaching the oven, the scale or lime deposits were never really an issue. I have one of the Convotherm 4 ovens and one of the OGS 20.20 (older models) To be honest, they have both given me way more problems than they should have, some of which I can’t go into too much detail as its simply too grotesque.

     

    Apart from that, they are nice ovens, the Convotherm 4 has a lower BTU rating than their older oven so having them side by side, the chefs tend to choose the older model over the newer one due to more cooking effeciency, Which is another factor to consider.

     

    It seems like Alto Shaam has their stuff down, their tech support seems to be really good where as Rational is well, unless you attend their training class, its awfull and they won’t do anything to help you. That’s based off an actual experience.

     

    My main criteria as the engineer over the kitchen, I want an oven that uses gas, one that preferably has a smoker because that’s been asked about for a while now, and its gotta be well built, not all these frequency convertes from EU’s 50 Hz to 60 Hz and all those parts having to be changed to make it work somewhere else, no thank you. More stuff to break.

     

    It needs to look good, its gotta have a good cleaning system and its gotta be able to be serviced. Like the core probe horror stories, no way in hell can you do that on a fast downtime, can’t even figure out how to get their harness connectors apart until I accidentally broke one. Convotherm 4 burners utilize a smart install mounting bracket that pushed the burner flange and “squishes” it onto the gasket but the bolts are 3″ long and you can’t see where to go.

     

    But most importantly, its gotta be well built and the tech support has to be present, service manuals, easy user interface, dissapearing door, gas, high BTU rating, spritzer (sorry, don’t want a boiler), self cleaning and it must look nice.

     

    The only reason I would not pick Rational over Alto Shaam (which is where my choosing conflict lies) is because of their tech support. Hands down. Their newer model of oven also has a design I don’t like, I think it looks weird. But performance vise it looks top notch, but so does the Alto Shaam CTP 20-20G and it has a smoker.

     

    With that in mind what would you recommend?

  • ectofix

    Member
    October 10, 2016 at 5:43 pm

    In my particular case, uniformity in this particular kitchen I ended up doing the shopping for was also a determining factor.  We already had one Rational  SCC and the SCCWE_5S uses the same trolleys.  In a month or so, we’ll have four ovens abreast (and a fifth sometime down the road) that are all on an identical platform.  That’s kinda important to prevent newbies cooks from trying to force a square peg (OLD ovens) into a round hole (NEW ovens) and breaking the door glass (yup…that’s happened!).

     

    Maybe not the same situation in your case, so the Alto Shaam appears to be a wise choice.  As a refresher, I perused some of their highlighted features on their website.  That’s a very convincing array of stuff right there.  Certain stuff that stands out from Rational or any others.

     

    I can’t tout Alto Shaam, since I’ve never seen one of their combi-ovens.  However, from another tech’s insight offered to me at another forum when I was looking for input:

     

    “The newest CTP ovens from alto shaam are a complete 360 from their older ovens. The CTP is a hell of a lot less complicated than a rational on terms of parts. Completely redesigned the oven.   Water requirements are high with this oven. Most of the time they want an RO system on them.  Gas system is all new. Only issues we have seen have to do with gas system hot surface ignition. The only real complaint i have with the oven is that cost of parts are high! 2-3x versus rational similar parts. ” (credit to Protocol)

     

    Since you’re running gas units, you’re limited to the boilerless type of oven.  Your old Cleveland OGS is a spritz unit as well, so I guess you’ve not seen any issues there and are okay with that.

     

    If Alto Shaam’s gas ovens rival their electric ovens in heat output, then they trump all the others in performance.

     

    With regards to GAS combi-ovens, I really DON’T like my Rationals when I have to make repairs on any of the seven of them.  Even the 202G.  They’re just too packed-in with layers of hoses, wires and what-not, so a simple water valve replacement requires more disassembly than you’d expect   Maybe Alto Shaam does better in that department.

     

    If I were in your shoes, I’d also be giving the Alto Shaam ovens a really long n’ hard look.

     

    As far as what I’d recommend?  I don’t feel qualified to do that due to my lack of experience on them.  I was hoping another, more experienced tech would chime in for more input.

  • alnelson

    Member
    October 10, 2016 at 7:35 pm

    We have a lot of customers with Alto Shaam combi ovens, and they never break, so I don’t have any experiences working on them, since they never break.

     

    We have a customer with three rational units and they are horrible. They break all the time and are hard to work on. Tech support isn’t very good.

     

    Also have a couple customers with Eloma units. Haven’t dealt with them enough to have an opinion, except we have a difficult time finding places that stock parts.

     

    Wish I could be more helpful.

  • olivero

    Member
    October 12, 2016 at 11:00 am

    This reply is for both of you, thank for replying.

     

    Me, the Exec Chef and the lead Hot Chef drove 5 hours to go to “A Taste of altoo sham”

     

    And let me tell, it was worth every second. They had a 7.20 smaller, electric unit, After I severely investigated their service manuals, spoke to their tech support and read through their tech manuals I thought it looked too good to be true.

     

    Went out there and I had agreed with the guys doing the representation to open up the service panel and let me see the guts and how much is in there, is it like a Cleveland Rational unit? Absolutely not. There is a bare minimum of components in there, it is impressive. There is 1 board controlling the 5 speed motor and a couple of other boards as its a touch screen unit and the rest are contactors, wiring distributors, solenoids and it’s put together like a techs dream, I can put my screw driver anywhere in that box and reach what I need, no need to do handstands trying to get the components out because your arm won’t twist that way.

     

    The door has LED’S in the door, the handle is LED lit so you can see what its doing, if its cooking, its stable blue, when its done, it flashes the blue color and beeps. Their gas model can smoke, they adapted the heating element into it and all you do is up-size your breaker to a 25 A and you can have a monster gas unit with a smoker. It can cold AND hot smoke, humidity controlled from 0-100%, unit can go to 575 degrees in heat. Glass panes (3) instead of the traditional 2 are locked in place with stainless latches, like slide latches not the finger cutting blades you see on some ovens.

     

    Here is the kicker for me, I have had issues with countless ovens swinging the door back and hitting the chefs arm, as we all know, it hurts when 400 degree metal touches you. SO I have had to make spacers to put on the floor to level out the units, but this units door, you pop the handle, door opens maybe 4″ and stays, its a brake. You throw it open, it swings wide open and there is another brake preventing it from coming back, allowing you to roll out the rack without the door trying to close on you.

     

    Another thing, a removable probe, for those of you who have shared the nightmare of changing a cleveland unit, hardwired core probe, know much of a pain it is and probably see the cuts and knicks in the wire and wonder why they just can’t avoid to hit it with everything. Alto Shaam made it so you take it out, and youa re recommended to remove it from the oven when you are not using it as you only need it for one type of cooking.

     

    I have 8 or so Halo Heat buffets from Alto Shaam and that;s all I knew they did, then I came across this, researched different brands, tried their tech support and they came out on top. Definetley what we are getting now, the service is impeccabl.

     

    Supposedly, the chefs and techs are in the same building, so the chefs get a call “Hey, I Am trying to cook this thing and its not working” Factory chefs try it out, doesen’t work. Then they figure out HOW they need to cook it and get with engineering on how to make it possible. Its fascinating to see so much care, never got that anywhere else.

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